UIS Process Lines
Cutting Edge Technology (galvanizing, painting and finishing lines)
Optimized process and enhanced chemical and thermal efficiency, results in reduced consumption of acid and water. The state-of-the-art high-speed galvanizing and pre-painting process lines suit any customer requirements.
UIS process lines handle wider range of products and provide more flexibility in production scheduling.
Push Pull Pickling Line - Capacity: 400,000 MT PA
- Turbo flow technology ensures effective cleaning of rust and rolling scale
- Pickling is supported by an efficient acid re-generation plant to reduce fresh acid consumption
Cold Rolling Mill - Capacity: 300,000 MT PA
- High Speed @ 1200 MPM, 4HI Reversible Cold Mill supplied by Danieli Wean United, Italy
- Cold Mill comes with a Hydraulic AGC (Auto Gauge Control) ensuring close control thickness (within +/- 5 microns)
- Non-contact type X-Ray Gauges for thickness measurement with very high accuracy High level of Flatness control through tension control, Load Control and mass Flow control
Hot Dip Galvanizing Line - Capacity: 250,000 MT PA
- State of the Art CGL supplied by Danieli wean, Italy. It is a HR -CR combo Galvanizing Line
- Horizontal NON-OX furnace
- Zinc Pot supplied by AJAX, USA with Induction Heaters
- On line 4HI Skin Pass Mill
- On line Tension leveler for improved shape / Flatness
- Patented technology from France for mini / Zero spangles
- Online Chem coater for CR+3 / CR+6 Passivation and for Thin Organic Coating
Pre-painting Galvanizing Line - Capacity: 150,000 MT PA
- Prepainted Galvanizing Line (PPGI) was commissioned in January 2019
- Galvanized/Galvalume/Aluminium coils can be used as a substrate
- Can supply RMP (Regular Modified Polyester), SMP (Silicon Modified Polyester), SDP and PVDF
- UIS Color product conforms to ASTM/JIS and EN Norms as per requirements of customers and end application
Cut-To-Length Line - Capacity: 125,000 MT PA
- Provide sheet requirements with high level of accuracy
- Sheet sizes from 500 mm to 4,000 mm
Slitting Line - Capacity: 125,000 MT PA
- Cater required slit sizes with high level of dimensional accuracy
- Slit sizes from 35 mm to 1,250 mm